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Hopper installation Product List

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Installed on the upper hopper of the discharge machine actitron.

Installed on the upper hopper of the discharge machine actitron.

Examples of installations for stabilizing emissions from lime powder silos.

Here is an example of the installation of our "Brodisk." According to the user, "When the storage volume in the silo increases, the discharge becomes unstable due to powder pressure at the hopper cone," which is why they adopted this equipment. For control, the C-SV4 controller, which has four solenoid valves built in, aerates 16 Brodisks in groups of four. [Case Overview (Excerpt)] ■ Silo Diameter: Ø3500 ■ Discharge Device: Actitron ■ Equipment Arrangement: A total of 16 units installed in 2 tiers of 8 around the circumference of the hopper cone above the Actitron. (The upper tier is positioned 22.5° rotated from the lower tier) *For more details, please download the PDF or feel free to contact us.

  • Mixer/agitator
  • Hopper installation

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Installed in the hopper for biomass combustion ash.

Installed in the hopper for biomass combustion ash.

Here is an example of the use of "Brodie Disk" in a calcium carbonate hopper!

We would like to introduce a case from a plant engineering company that contacted us and adopted our solution. In a biomass power plant's hopper, there was an urgent need to address a bridging issue, and they specified the use of the well-established "Brodisk" as a solution. Since its installation, the system has been operating smoothly, and in this project, our equipment has also been used for the hopper of calcium carbonate in addition to biomass combustion ash. Naturally, this is also operating smoothly. [Case Overview] ■ Target Material: Biomass combustion ash (wood ash) ■ Hopper Diameter: Φ1500 ■ Equipment Configuration: 4 Brodisk (BD-15) units installed in 2 tiers *For more details, please download the PDF or feel free to contact us.

  • Other sorting machines and foreign object removal equipment
  • Hopper installation

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Installed in the lower hopper of the bag opening machine.

Installed in the lower hopper of the bag opening machine.

Installed in the lower hopper of the dismantling machine to improve discharge troubles! A case resolved by the installation position.

We would like to introduce a case where the growth of adhesion and issues such as blockage at the hopper outlet were resolved. The hopper dimensions are 600×800, and the discharge section has a diameter of φ100. There are a total of 4 units installed, with 1 unit on each side; 2 units on the steep slope are located near the discharge section, while the 2 units on the gentle slope are positioned slightly higher. The blow disk is a simple device, but the installation position is an important factor for troubleshooting. Please consult with us regarding specific arrangements and controls. 【Overview】 ■ Hopper dimensions: 600×800 ■ Discharge section: φ100 ■ Contents: Not disclosed (the image is of wheat flour containing moisture) ■ Number of units installed: 1 unit on each side, total of 4 units ・2 units on the steep slope are near the discharge section ・2 units on the gentle slope are slightly higher ■ Control: The 4 blow disks are activated one by one with a time delay using the C-SV4 controller. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Hopper installation

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Installed in the 0715 PVC micro powder hopper.

Installed in the 0715 PVC micro powder hopper.

Installed a blow disk mini for the Ø300 hopper and a blow disk for the Ø800 hopper!

This is a case where a Bro-Disk and Bro-Disk Mini were introduced to prevent bridging occurring in a PVC micro powder hopper. The user has already been using many of these devices in another system, and they adopted this example as an extension, with very good results. In this case, we received prior consultation regarding the arrangement of the devices. Based on our extensive experience, we can provide appropriate implementation examples. Please feel free to reach out for consultation. 【Case Overview (Partial)】 ■ Ø300 Hopper ・ Four Bro-Disk Minis installed ・ A controller C-SV1 with one built-in solenoid valve controls all four Bro-Disk Minis to turn air ON and OFF simultaneously. *For more details, please download the PDF or feel free to contact us.

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  • Other powder equipment
  • Mixer/agitator
  • Hopper installation

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Installed on the upper hopper of the circle feeder.

Installed on the upper hopper of the circle feeder.

The installation of this bridge breaker solved the problem in one go!!

In the circle feeder of the smelting plant, an air knocker was installed in the upper hopper, but when the phenomenon of only the upper part of the circle feeder frequently became clogged occurred, the installation of our bridge breaker solved the issue in one go. By blowing air along the inner wall of the hopper and simultaneously generating vibrations from the elastic disk, the powder is easily fluidized. 【Features】 ○ Hopper diameter: 2200φ ○ Lower hopper diameter: 1200φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have many examples of implementation on our website. You can check them from the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in the hopper of the hopper inversion feeding machine.

Installed in the hopper of the hopper inversion feeding machine.

Highly effective and low cost! Troubleshooting with air ejection and vibration from the blow disc.

The bridge breaker "Brodisk" has been installed in the hopper of the hopper inversion feeding machine. By clamping the hopper, vertically lifting it, and inverting it 180°, the bridge in the cone part of the conical hopper has been resolved with air ejection and vibration from the Brodisk. Our company is always accepting equipment rental requests, so please feel free to ask. Try the highly effective and low-cost Brodisk. 【Overview】 ● Material: Tea leaves ● Hopper diameter: 800φ ● Feeding machine name: Caloda ● Feeding machine operation: Clamp the hopper, vertically lift, invert, and discharge For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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  • Powder Supply Device
  • Other powder equipment
  • Hopper installation

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Installed in the hopper of the measuring mixing device.

Installed in the hopper of the measuring mixing device.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

Here is a case we received from a weighing device manufacturer. ■Consultation Details In equipment already delivered to the user, the moisture content of the raw material has become higher than initially expected, causing a bridge to form in the hopper of the weighing device. Is there a low-cost and simple way to address this? ■Response Upon reviewing the drawings and the raw material, we determined that the hopper discharge diameter was small at 50mm, and the flowability of the raw material was not particularly poor, so we concluded that only measures immediately above the discharge section were necessary. ■Result We received feedback that "it is working well with equipment costing only a few tens of thousands of yen." 【Overview】 Hopper Diameter: 600mm Discharge Diameter: 50mm Raw Material: Bulk density 0.6, size approximately 0.5mm, with some moisture Blow Disk Type: Mini Blow Disk Installation Position: Two units 75mm above the discharge section along the hopper surface, and two more units an additional 75mm above. Since blow disks are inexpensive, even if many are installed in a large hopper, the costs remain limited. We will actively inform you about the installation positions and operating methods. *For more details, please refer to the catalog or feel free to contact us.

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  • Other powder equipment
  • Hopper installation

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0257 Installed in the hopper of the automatic bag opening machine.

0257 Installed in the hopper of the automatic bag opening machine.

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents strong blockages. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous case studies on our website. You can check them from the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in the hopper for washing and steam sterilization.

Installed in the hopper for washing and steam sterilization.

Introduction of the bridge breaker "Brodisk" implementation case.

We would like to introduce a case where our equipment was adopted by a food company. After receiving a request from a customer who viewed our site for the loan of a Brody Disk and Brody Disk Mini, we conducted a phone consultation regarding the installation location and carried out a test. The results were favorable, and they decided to adopt the equipment as is. The key points were not only the effectiveness in eliminating bridging but also the ease of cleaning and sterilization, which was highly appreciated given that it was for a food factory. 【Overview】 ■ Installation target: 100L screw feeder hopper ■ Powder: Stabilizer powder * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in the wood pellet supply hopper.

Installed in the wood pellet supply hopper.

Introduction of case studies for the bridge breaker "Brodisk."

At a plant for a certain processing facility, although the material has relatively low bridging properties, there is variation in the size of the pellets and they contain powder. Therefore, to avoid the risk of bridging, we have selected our bridge breaker during the planning stage. 【Overview】 ■ Material: Wood pellets 5φ, with size variation of 2-10mm (L), containing powder, with moisture + others ■ Hopper: Diameter 1800φ, discharge diameter 150A 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

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  • Other powder equipment
  • Hopper installation

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0271 Installed in the dust collector hopper of the powder coating equipment.

0271 Installed in the dust collector hopper of the powder coating equipment.

Installed in the dust collector hopper of powder coating equipment! Introducing case studies by professionals in powder handling solutions.

Air transport → Dust collector hopper → Rotary valve → Vibrating sieve line To prevent the residue of resin materials in the dust collector hopper, we have installed our bridge breaker "Brodisk." This time, instead of the standard product, we have adopted an elastic disk made of EPDM. We offer free rentals of the "Brodisk." Of course, products made of EPDM are also available for rental. 【Overview】 ■ Plant: Powder coating equipment (specifically applied to the above location) ■ Hopper: Approximately 1200×1200 ■ Material: Epoxy resin *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

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  • Other powder equipment
  • Hopper installation

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0276 Installed in the hopper of the spray dryer for drying powder.

0276 Installed in the hopper of the spray dryer for drying powder.

Introducing a case study of a Brodisk adopted by an electronic components manufacturer.

This is a project delivered to an electronic component manufacturer. Although it is a spray dryer processed product, there is a certain amount of moisture, which can cause bridging, so we adopted a blow disk. First, there were questions regarding heat resistance and contamination, and at the same time, the user expressed a desire to see the actual product, so we lent them the product. Later, we discussed the installation location and quantity, leading to the introduction of the equipment. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment
  • Hopper installation

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0313 Installed in the measuring device hopper.

0313 Installed in the measuring device hopper.

Case study of Brody Disk adopted for powder bridge solutions by a measurement system manufacturer.

This is a project delivered to a measurement system manufacturer. We received contact regarding an issue where a bridge was occurring during operation with the user's presence after the system was completed. In addition to the originally anticipated powder and granules, it was reported that several other materials were added, and bridges were occurring in these cases. Since they requested to conduct a test, we provided guidance on the arrangement and model of the equipment based on our experience and lent them the necessary quantity. The test results were favorable for all materials, leading to their adoption. [Overview of Usage Conditions] ■ Hopper Diameter: 380φ ■ Discharge Diameter: 50φ ■ Target Material Particle Size: Fine powder to 200μm ■ Target Material Apparent Specific Gravity: 1-1.5 ■ Target Material Angle of Repose: 50° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in the hopper of the screw feeder for lead powder.

Installed in the hopper of the screw feeder for lead powder.

Preventing the bridging phenomenon in the upper hopper of the screw conveyor for lead powder extraction!

We would like to introduce a case where our "Brodisk" has provided a solution. It prevented the bridging phenomenon in the upper hopper of a screw conveyor used for cutting lead powder. In this customer's case, blowing air was not allowed, so nitrogen gas is being used. Brodisk is often used in cases where inert gases are employed. In this instance, four Brodisk units (standard type: BD-15) were installed, and they are turned on one by one by a controller that incorporates four solenoid valves. Therefore, the gas consumption is also limited. [Overview] ■ Hopper dimensions: approximately 1000×1000 (Discharge section is approximately 200×1000) ■ Powder overview: Lead oxide for batteries (bulk density is approximately 1.3) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in the hopper of the packer scale.

Installed in the hopper of the packer scale.

Installed in the Packer Scale hopper! Introducing case studies of bridge countermeasures.

This equipment has been adopted for bridge measures in the packer scale hopper. The target material is a chemical, and since I wanted to confirm its properties, I requested a sample to be sent. Upon inspection, it appeared to be a troublesome type similar to titanium dioxide, but the customer viewed our equipment and decided to adopt it. We have numerous achievements even with general TiO2-like fine powders that have poor flowability and high adhesion. If you consult us regarding model selection or layout, we will provide suggestions tailored to your case. [Overview] ■ Hopper Inclination: <60 degrees *For more details, please refer to the PDF materials or feel free to contact us. *We have many implementation examples on our website. You can check them from the link below.

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  • Other powder equipment
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Installed in the dust collector hopper for incineration ash.

Installed in the dust collector hopper for incineration ash.

Easily solve the bridge! You can use it with peace of mind without worrying about deformation of the hopper or damage to the welds.

We would like to introduce an example implemented in our dust collector hopper for incineration ash. The hopper section had been subjected to hammering for an extended period to address bridging issues, but as the hammered areas became uneven, we introduced a blow disk when updating the hopper section. Similar to hammering, the blow disk is operated manually only during trouble occurrences, and it has made resolving bridging issues significantly easier compared to before. 【Overview】 ■ Installation Target - Dust collector hopper - Approximately 1500×600 (installed on a 1500L surface with a 2-sided slope) - Discharge via screw conveyor ■ Target Powder: Incineration ash ■ Control: In this case, no automation is required; air is turned on manually only during trouble. *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples. You can check them via the link below.

  • Other processing machines
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  • Hopper installation

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0500 Installed in the high-temperature hopper for wood powder.

0500 Installed in the high-temperature hopper for wood powder.

We will introduce a case where measures against rat holes were adopted in a hopper containing a large amount of moisture-rich wood powder!

In this case, the hopper temporarily reaches high temperatures, so the customer originally used an air knocker. However, due to certain conditions, rat holes began to occur, leading to the adoption of our blow disk, which has a silicone air discharge section that can withstand high temperatures. The rat holes were immediately resolved, and although a certain period has passed since the start of use, there has not been any significant deterioration of the rubber due to high temperatures. 【Case Overview】 ■ Hopper Diameter: φ400 ■ Discharge Diameter: φ80 ■ Material: Wood powder (moisture content 15-20%) ■ Temperature: 180℃ ■ Model/Configuration: Two blow disk minis arranged in two tiers (the upper and lower tiers are positioned 90° apart) *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Hopper installation

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Installed on the upper hopper of the circle feeder.

Installed on the upper hopper of the circle feeder.

Four standard Brodisk units were installed, and their effectiveness was confirmed! They have been adopted for actual use.

We received an inquiry regarding the issue of the hopper of the circle feeder becoming rat-hole shaped. After you sent us a sample and we confirmed it, we determined that there is sufficient value in considering it. The user prepared a φ1000 hopper, and after installing four standard Brody disks on it and confirming the effectiveness, it was adopted for the actual machine. Additionally, we provided advice on the placement and control methods for the test machine and the actual machine. Placement is particularly important, so we welcome any inquiries you may have. 【Product Specifications】 ■ Brody Disk: BD-15S-B, 16 pieces *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Hopper installation

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Installed in the flexible container receiving hopper.

Installed in the flexible container receiving hopper.

We will introduce the installation of the flexible container receiving hopper in a column format!

We would like to introduce a case where a BroaDisk was installed in a bulk bag receiving hopper. The types and quantities of materials being fed change frequently, and the occurrence of bridging varies depending on the conditions. While the specific materials are confidential, they mainly consist of quite troublesome substances that are fine powders prone to compaction over time. In this case, we installed eight standard BroaDisks (BD-15). The customer requested a loan of the BroaDisk, and after testing it, they decided to proceed with the installation. [Case Overview (Partial)] - Hopper Diameter: Ø1500 - Discharge Diameter: 250A [Key Points of This Equipment] - The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in this equipment are exceptionally strong and durable. Once you use it, you will understand! - Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *Detailed information about the case can be viewed through the related links.

  • Other powder equipment
  • Hopper installation

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Installed in the raw material hopper of the 0644 tablet press.

Installed in the raw material hopper of the 0644 tablet press.

Two Brody Disk Minis installed at different heights! Here is an example of installation in the raw material hopper of a tablet press.

A bridge was reported to occur in the small hopper installed on top of the tablet press, and we would like to introduce a case where our solution was adopted. Despite attempts to improve the situation by tapping the hopper from the outside with a plastic hammer, no improvement was seen, leading the user to determine that devices like air knockers were not effective, and they opted to use our equipment. Initially, they confirmed the effectiveness through a loan (with good results), and subsequently adopted our solution, including the controller. 【Case Overview】 ■Challenge - A bridge occurred in the small hopper installed on top of the tablet press. ■Result - Effectiveness was confirmed through a loan (with good results), leading to the adoption of our solution, including the controller. *Detailed information about the case can be viewed through the related links. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Hopper installation

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Installed in the calcium carbonate supply hopper.

Installed in the calcium carbonate supply hopper.

If we can take a look at the hopper diagram and contents, we can provide a cost-conscious introduction plan!

We would like to introduce a case where a bridge breaker "Brodisk" was installed in a supply hopper for transporting calcium carbonate powder. The hopper's slope has been designed with sufficient consideration for the repose angle of the powder; however, the small size of the discharge section was suspected to be the main cause of the problem. We placed one standard Brodisk on each side, totaling four, and two mini Brodisks near the discharge section, which resolved the issue. 【Case Overview】 ■ Hopper Size: 700×700 ■ Discharge Section Size: Ø50 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in our equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Hopper installation

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Installation of polyethylene microparticles into the hopper.

Installation of polyethylene microparticles into the hopper.

Install 6 Brody Disk Minis in two sets of 3 at different heights! The lower and upper rows should be positioned at the same height as the plover.

Here is a case where we received a consultation regarding poor discharge and flow from a polyethylene microparticle hopper. We recognized that polyethylene powder is not particularly poor in flowability, but the customer requested, "I would like suggestions for the arrangement of the blow disk as it has quite troublesome properties." The particle size, particle size distribution, and particle shape may differ from the usual ones. After reviewing the hopper's drawings, we provided recommendations for the model and arrangement, which were adopted. After a while of use, we followed up, and there were no issues such as bridging, and it has been operating smoothly. 【Hopper Overview】 ■ Hopper Diameter: Φ400 ■ Discharge Diameter: Φ100 ■ Hopper Inclination: 60° *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator
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Installed in the elastomer hopper.

Installed in the elastomer hopper.

Easily solve powder bridges that cannot be resolved with knockers or vibrators.

We would like to introduce a case where a hopper for repelling crushed materials was installed. The hopper is relatively small in size, but due to the troublesome nature of the material, we have installed four additional blow discs. Additionally, since the discharge diameter is also relatively small, we decided to install mini blow discs. 【Overview】 ■ Hopper diameter: 700φ ■ Discharge diameter: 80φ ■ Material name: Elastomer ■ Material particle size: 1 to 1.5mm 【Key Points of This Equipment】 ■ The strength and durability of the elastic discs (silicone) are very important from the perspective of foreign matter contamination risk. The silicone discs of this equipment excel in strength and durability. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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  • Other powder equipment
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0319 Installed in the foundry sand hopper

0319 Installed in the foundry sand hopper

Introducing examples of bridge measures in foundry sand hoppers.

In transferring production overseas, we have adopted this equipment to ensure thoroughness in our production facilities. It has been reported that issues frequently arise with vibrators alone in domestic equipment under the same conditions, which has led to this adoption. This time, based on your experience using our equipment, you have decided to adopt it immediately. Additionally, we offer a loan of the Brod disk, allowing you to verify its effectiveness. 【Overview】 ■ Target material: Foundry sand (moisture 3%, specific gravity 1.3) ■ Hopper size: Approximately 1000×2000 ■ Other equipment: Used in conjunction with a vibrator ■ Destination: Southeast Asia *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them via the link below.

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  • Other powder equipment
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0335 Installed in the raw material hopper of the powder molding press machine.

0335 Installed in the raw material hopper of the powder molding press machine.

Introducing case studies of Bro-Disc Mini adoption. Preventing rat holes in the raw material hopper!

To prevent rat-holing in the raw material hopper of the powder molding press, we have adopted the Bro-Disk Mini. This hopper is equipped with an agitator for mixing, but it was reported that it was not very effective, so we were consulted. Upon examining the powder in question, there were no significant concerns, so after providing guidance on the standard model and layout, it was implemented, and the issues have been resolved. 【Overview】 ■ Hopper size: Approximately 350×350 ■ Average particle diameter of the raw material: Approximately 100μm ■ Bulk density of the raw material: Approximately 1 ■ Bro-Disk arrangement: 4 units total, one on each side of the square hopper (two on opposite sides at different heights) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment
  • Hopper installation

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0378 Installed in the wood powder supply machine hopper.

0378 Installed in the wood powder supply machine hopper.

We will introduce a case where a blow disk was installed to resolve the issue of poor wood powder discharge from the hopper.

This is an inquiry from a machinery equipment manufacturer. After reviewing the hopper diagram, I provided information on the arrangement and model of the blow discs as usual, but it was noted that the properties of the wood powder differ from the typical ones, and the end user requested to conduct a test. We prepared the necessary quantity of blow discs for loan, and after conducting the test with this user, the results were very favorable, leading to immediate implementation. [Overview] ■ Material: Wood powder (specific gravity 0.15-0.2), with adhesion ■ Hopper: 1500×1800 (discharge section 400×1000) ■ Equipment flow: Bulk bag (1000kg) input → [this hopper] → screw supply * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them via the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in the hopper for elastomer grinding material.

Installed in the hopper for elastomer grinding material.

Introducing the Brody Disk Mini to address supply issues with the hopper dryer! We will provide advice on placement and other matters.

Our customer, who operates a plastic molding business for automobiles and office automation equipment, has adopted our solution. Although we alternate between sucking in crushed material and virgin material, it seems that a bridging condition occurs in the crushed material hopper, causing issues with supplying to the hopper dryer. Since there was a request to actually attach the blow disk and try it out, we lent the necessary quantity of the product. The trial results were favorable, and we are proceeding with immediate implementation. 【Usage Conditions】 ■ Crusher: Manufactured by Horai ■ Target Material: Thermoplastic elastomer from Mitsui Chemicals ■ Setup: Three mini blow disks installed near the suction area at the bottom of the hopper *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment
  • Hopper installation

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Installed in a conical hopper (inclination 75°)

Installed in a conical hopper (inclination 75°)

Cannot resolve rat holes with air knockers! A case study of solving customer problems.

We would like to introduce a case where "despite having sufficient slope in the conical hopper, the air knocker could not resolve the rat hole." We have implemented 4 Brodie Disk Minis (BD-08) and 6 Brodie Disks (BD-15), arranging 2 Brodie Disk Minis in two tiers (a total of 4) near the discharge area, and placing 2 Brodie Disks in three tiers (a total of 6) above the Brodie Disk Minis. Our company can provide guidance on suitable arrangements based on your conditions. Please contact us for specific arrangements. 【Conditions】 ■ Conical hopper ■ Slope of 75° ■ Powder characteristics --- angle of repose over 60°, bulk density of approximately 0.8 *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Hopper installation

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Installed in the hopper for PVC powder.

Installed in the hopper for PVC powder.

The purpose is to ensure thoroughness, especially since it is not a case of concern regarding the bridge, so it is installed only near the discharge area!

This is an order received from a plant engineering company. The reasons for adopting the "Brodie Disk" include "the schedule is tight, so we want to be thorough" and "there are cost benefits." If you provide us with various conditions, we can guide you to suitable models and configurations that meet your objectives. Please feel free to contact us. We also accept phone inquiries. 【Adoption Overview】 ■ Hopper Size: 1200×1200 ■ Discharge Part Size: 150×150 ■ Contents: PVC powder ・ Particle Diameter - Average approximately 100μm ・ Bulk Density - Loose 0.5, Firm 0.6 ■ Equipment Configuration: One on each side (total of 4) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. A dedicated controller is also available.

  • Mixer/agitator
  • Hopper installation

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Installed in the hopper at the top of the rotary valve.

Installed in the hopper at the top of the rotary valve.

Installed in a cone hopper! A case where the height was changed by installing two units each to solve the problem.

We would like to introduce a case where the "Brodisk Mini" was implemented as a measure against the adhesion and clogging of ceramic powder. In cases of powder bridging with a hopper of approximately Φ250, it is common to install two units of this equipment. However, due to the strong adhesion in this case, a total of four Brodisk Minis were installed. As a result, the user's issues were resolved. 【Case Overview】 ■ Installation Target: Installed on the conical hopper above the rotary valve ■ Hopper Overview ・ Diameter: Φ200 ・ Discharge Diameter: Φ80 ・ Inclination: 60° ■ Contents: Ceramic powder (very fine powder, poor fluidity, strong adhesion) *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Hopper installation

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