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Hopper installation - List of Manufacturers, Suppliers, Companies and Products

Hopper installation Product List

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Installed on the upper hopper of the discharge machine actitron.

Installed on the upper hopper of the discharge machine actitron.

Examples of installations for stabilizing emissions from lime powder silos.

Here is an example of the installation of our "Brodisk." According to the user, "When the storage volume in the silo increases, the discharge becomes unstable due to powder pressure at the hopper cone," which is why they adopted this equipment. For control, the C-SV4 controller, which has four solenoid valves built in, aerates 16 Brodisks in groups of four. [Case Overview (Excerpt)] ■ Silo Diameter: Ø3500 ■ Discharge Device: Actitron ■ Equipment Arrangement: A total of 16 units installed in 2 tiers of 8 around the circumference of the hopper cone above the Actitron. (The upper tier is positioned 22.5° rotated from the lower tier) *For more details, please download the PDF or feel free to contact us.

  • Mixer/agitator

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Installed in the hopper for biomass combustion ash.

Installed in the hopper for biomass combustion ash.

Here is an example of the use of "Brodie Disk" in a calcium carbonate hopper!

We would like to introduce a case from a plant engineering company that contacted us and adopted our solution. In a biomass power plant's hopper, there was an urgent need to address a bridging issue, and they specified the use of the well-established "Brodisk" as a solution. Since its installation, the system has been operating smoothly, and in this project, our equipment has also been used for the hopper of calcium carbonate in addition to biomass combustion ash. Naturally, this is also operating smoothly. [Case Overview] ■ Target Material: Biomass combustion ash (wood ash) ■ Hopper Diameter: Φ1500 ■ Equipment Configuration: 4 Brodisk (BD-15) units installed in 2 tiers *For more details, please download the PDF or feel free to contact us.

  • Other sorting machines and foreign object removal equipment

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Installed in the lower hopper of the bag opening machine.

Installed in the lower hopper of the bag opening machine.

Installed in the lower hopper of the dismantling machine to improve discharge troubles! A case resolved by the installation position.

We would like to introduce a case where the growth of adhesion and issues such as blockage at the hopper outlet were resolved. The hopper dimensions are 600×800, and the discharge section has a diameter of φ100. There are a total of 4 units installed, with 1 unit on each side; 2 units on the steep slope are located near the discharge section, while the 2 units on the gentle slope are positioned slightly higher. The blow disk is a simple device, but the installation position is an important factor for troubleshooting. Please consult with us regarding specific arrangements and controls. 【Overview】 ■ Hopper dimensions: 600×800 ■ Discharge section: φ100 ■ Contents: Not disclosed (the image is of wheat flour containing moisture) ■ Number of units installed: 1 unit on each side, total of 4 units ・2 units on the steep slope are near the discharge section ・2 units on the gentle slope are slightly higher ■ Control: The 4 blow disks are activated one by one with a time delay using the C-SV4 controller. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator

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Installed in the 0715 PVC micro powder hopper.

Installed in the 0715 PVC micro powder hopper.

Installed a blow disk mini for the Ø300 hopper and a blow disk for the Ø800 hopper!

This is a case where a Bro-Disk and Bro-Disk Mini were introduced to prevent bridging occurring in a PVC micro powder hopper. The user has already been using many of these devices in another system, and they adopted this example as an extension, with very good results. In this case, we received prior consultation regarding the arrangement of the devices. Based on our extensive experience, we can provide appropriate implementation examples. Please feel free to reach out for consultation. 【Case Overview (Partial)】 ■ Ø300 Hopper ・ Four Bro-Disk Minis installed ・ A controller C-SV1 with one built-in solenoid valve controls all four Bro-Disk Minis to turn air ON and OFF simultaneously. *For more details, please download the PDF or feel free to contact us.

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  • Other powder equipment
  • Mixer/agitator

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Installed on the upper hopper of the circle feeder.

Installed on the upper hopper of the circle feeder.

The installation of this bridge breaker solved the problem in one go!!

In the circle feeder of the smelting plant, an air knocker was installed in the upper hopper, but when the phenomenon of only the upper part of the circle feeder frequently became clogged occurred, the installation of our bridge breaker solved the issue in one go. By blowing air along the inner wall of the hopper and simultaneously generating vibrations from the elastic disk, the powder is easily fluidized. 【Features】 ○ Hopper diameter: 2200φ ○ Lower hopper diameter: 1200φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have many examples of implementation on our website. You can check them from the link below.

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  • Other powder equipment

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Installed in the hopper of the hopper inversion feeding machine.

Installed in the hopper of the hopper inversion feeding machine.

Highly effective and low cost! Troubleshooting with air ejection and vibration from the blow disc.

The bridge breaker "Brodisk" has been installed in the hopper of the hopper inversion feeding machine. By clamping the hopper, vertically lifting it, and inverting it 180°, the bridge in the cone part of the conical hopper has been resolved with air ejection and vibration from the Brodisk. Our company is always accepting equipment rental requests, so please feel free to ask. Try the highly effective and low-cost Brodisk. 【Overview】 ● Material: Tea leaves ● Hopper diameter: 800φ ● Feeding machine name: Caloda ● Feeding machine operation: Clamp the hopper, vertically lift, invert, and discharge For more details, please refer to the catalog or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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  • Powder Supply Device
  • Other powder equipment

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Installed in the hopper of the measuring mixing device.

Installed in the hopper of the measuring mixing device.

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

Here is a case we received from a weighing device manufacturer. ■Consultation Details In equipment already delivered to the user, the moisture content of the raw material has become higher than initially expected, causing a bridge to form in the hopper of the weighing device. Is there a low-cost and simple way to address this? ■Response Upon reviewing the drawings and the raw material, we determined that the hopper discharge diameter was small at 50mm, and the flowability of the raw material was not particularly poor, so we concluded that only measures immediately above the discharge section were necessary. ■Result We received feedback that "it is working well with equipment costing only a few tens of thousands of yen." 【Overview】 Hopper Diameter: 600mm Discharge Diameter: 50mm Raw Material: Bulk density 0.6, size approximately 0.5mm, with some moisture Blow Disk Type: Mini Blow Disk Installation Position: Two units 75mm above the discharge section along the hopper surface, and two more units an additional 75mm above. Since blow disks are inexpensive, even if many are installed in a large hopper, the costs remain limited. We will actively inform you about the installation positions and operating methods. *For more details, please refer to the catalog or feel free to contact us.

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  • Other powder equipment

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0257 Installed in the hopper of the automatic bag opening machine.

0257 Installed in the hopper of the automatic bag opening machine.

This is an introduction to the implementation case of the bridge breaker "Brodisk."

This is an introduction to the case studies of the bridge breaker "Brodisk." Unlike other bridge breakers, it does not cause the powder particles to degas due to impact or vibration, which prevents strong blockages. Additionally, it does not damage the tank. For more details, please contact us or download the catalog. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *We have published numerous case studies on our website. You can check them from the link below.

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  • Other powder equipment

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Installed in the hopper for washing and steam sterilization.

Installed in the hopper for washing and steam sterilization.

Introduction of the bridge breaker "Brodisk" implementation case.

We would like to introduce a case where our equipment was adopted by a food company. After receiving a request from a customer who viewed our site for the loan of a Brody Disk and Brody Disk Mini, we conducted a phone consultation regarding the installation location and carried out a test. The results were favorable, and they decided to adopt the equipment as is. The key points were not only the effectiveness in eliminating bridging but also the ease of cleaning and sterilization, which was highly appreciated given that it was for a food factory. 【Overview】 ■ Installation target: 100L screw feeder hopper ■ Powder: Stabilizer powder * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

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  • Other powder equipment

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Installed in the wood pellet supply hopper.

Installed in the wood pellet supply hopper.

Introduction of case studies for the bridge breaker "Brodisk."

At a plant for a certain processing facility, although the material has relatively low bridging properties, there is variation in the size of the pellets and they contain powder. Therefore, to avoid the risk of bridging, we have selected our bridge breaker during the planning stage. 【Overview】 ■ Material: Wood pellets 5φ, with size variation of 2-10mm (L), containing powder, with moisture + others ■ Hopper: Diameter 1800φ, discharge diameter 150A 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them via the link below.

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  • Other powder equipment

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0271 Installed in the dust collector hopper of the powder coating equipment.

0271 Installed in the dust collector hopper of the powder coating equipment.

Installed in the dust collector hopper of powder coating equipment! Introducing case studies by professionals in powder handling solutions.

Air transport → Dust collector hopper → Rotary valve → Vibrating sieve line To prevent the residue of resin materials in the dust collector hopper, we have installed our bridge breaker "Brodisk." This time, instead of the standard product, we have adopted an elastic disk made of EPDM. We offer free rentals of the "Brodisk." Of course, products made of EPDM are also available for rental. 【Overview】 ■ Plant: Powder coating equipment (specifically applied to the above location) ■ Hopper: Approximately 1200×1200 ■ Material: Epoxy resin *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

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  • Other powder equipment

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0276 Installed in the hopper of the spray dryer for drying powder.

0276 Installed in the hopper of the spray dryer for drying powder.

Introducing a case study of a Brodisk adopted by an electronic components manufacturer.

This is a project delivered to an electronic component manufacturer. Although it is a spray dryer processed product, there is a certain amount of moisture, which can cause bridging, so we adopted a blow disk. First, there were questions regarding heat resistance and contamination, and at the same time, the user expressed a desire to see the actual product, so we lent them the product. Later, we discussed the installation location and quantity, leading to the introduction of the equipment. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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  • Other powder equipment

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0313 Installed in the measuring device hopper.

0313 Installed in the measuring device hopper.

Case study of Brody Disk adopted for powder bridge solutions by a measurement system manufacturer.

This is a project delivered to a measurement system manufacturer. We received contact regarding an issue where a bridge was occurring during operation with the user's presence after the system was completed. In addition to the originally anticipated powder and granules, it was reported that several other materials were added, and bridges were occurring in these cases. Since they requested to conduct a test, we provided guidance on the arrangement and model of the equipment based on our experience and lent them the necessary quantity. The test results were favorable for all materials, leading to their adoption. [Overview of Usage Conditions] ■ Hopper Diameter: 380φ ■ Discharge Diameter: 50φ ■ Target Material Particle Size: Fine powder to 200μm ■ Target Material Apparent Specific Gravity: 1-1.5 ■ Target Material Angle of Repose: 50° *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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Installed in the hopper of the screw feeder for lead powder.

Installed in the hopper of the screw feeder for lead powder.

Preventing the bridging phenomenon in the upper hopper of the screw conveyor for lead powder extraction!

We would like to introduce a case where our "Brodisk" has provided a solution. It prevented the bridging phenomenon in the upper hopper of a screw conveyor used for cutting lead powder. In this customer's case, blowing air was not allowed, so nitrogen gas is being used. Brodisk is often used in cases where inert gases are employed. In this instance, four Brodisk units (standard type: BD-15) were installed, and they are turned on one by one by a controller that incorporates four solenoid valves. Therefore, the gas consumption is also limited. [Overview] ■ Hopper dimensions: approximately 1000×1000 (Discharge section is approximately 200×1000) ■ Powder overview: Lead oxide for batteries (bulk density is approximately 1.3) * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous examples of implementations, which can be checked via the link below.

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  • Other powder equipment

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Installed in the hopper of the packer scale.

Installed in the hopper of the packer scale.

Installed in the Packer Scale hopper! Introducing case studies of bridge countermeasures.

This equipment has been adopted for bridge measures in the packer scale hopper. The target material is a chemical, and since I wanted to confirm its properties, I requested a sample to be sent. Upon inspection, it appeared to be a troublesome type similar to titanium dioxide, but the customer viewed our equipment and decided to adopt it. We have numerous achievements even with general TiO2-like fine powders that have poor flowability and high adhesion. If you consult us regarding model selection or layout, we will provide suggestions tailored to your case. [Overview] ■ Hopper Inclination: <60 degrees *For more details, please refer to the PDF materials or feel free to contact us. *We have many implementation examples on our website. You can check them from the link below.

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  • Other powder equipment

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